1. Introduction
Tube and pipe processing need stable accuracy and high-speed process. The Four-Station Length Fixing Machine can provide consistent accuracy with automatic feeding, positioning and multi-station cutting.
Nanjing Bangwin Machine has more advanced production equipment for metal tube production for industries worldwide.
2. What Is a Four-Station Length Fixing Machine?
The Four-Station Length Fixing Machine is an automatic tube processing machine that positions and fixes tube length at four stations simultaneously.
It has a better efficiency, accuracy and processing capacity compared with one-station single-length fixing machines.
The Length Fixing Machine is necessary equipment for high-volume production lines.
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3. How the Machine Works
The process flow includes:
- Tube loading
- Automatic clamping
- Measure tube length by servo or sensor
- Fixing at multiple stations
- Cutting/punching simultaneously at all four stations
- Automatic unloading
The four stations are independently working but will be in synchronization to ensure high-speed production.
4. Main Features
- Four Independent Working Stations
One station fixes one tube section to have a more stable output.
- High Precision Length Fixing
Achieves an accuracy of ±0.1–0.3 mm, depending on the tube size.
- Fully Automated Operation
Controlled by PLC with touchscreen.
- Adjustable for Multiple Tube Sizes
Accepts round, square, and special-shaped tubes of different sizes.
- Heavy-Duty Clamping System
Provides clamping force to prevent any movement during the fixing process.
- Optional Cutting, Punching, or Marking Functions
Tailored to customer needs in the production line.
5. Technical Specifications
Item | Specification |
Tube Diameter | 6–60 mm (customizable) |
Tube Length | 100–6000 mm |
Number of Stations | 4 |
Accuracy | ±0.1–0.3 mm |
Control System | PLC + HMI |
Drive | Servo / Pneumatic |
Output | 25–60 pcs/min depending on tube size |
Power | 3–7 kW |
6. Features
Four-station design increases the number of processing tubes
- Flat and stable tube position
- Uniform feeding and low misfeed
- Automatic feeding to reduce labor intensity
- Suitable for tube production lines
- Robust construction and long service life
- Multi-functional and customization
7. Applications
Four-Station Length Fixing Machine is ideal for:
- HVAC tube production
- Automotive exhaust and fuel system pipes
- Household appliances condensers and evaporators
- Pipe processing for furniture
- Steel, copper and aluminum tubes
- Cold storage and heat exchangers
8. Why Choose Nanjing Bangwin Machine
Nanjing Bangwin Machine is a professional design and manufacturing of high-performance tube fabrication machinery, including:
- Tube punching machine
- Tube end forming machine
- Pipe spinning machine
- Finning machine
Nanjing Bangwin Machine’s Four-Station Length Fixing Machine provides accuracy, stability and customization to factories worldwide.
For more solutions, please visit our official website: https://bangwinmachine.com/
9. FAQ
Q1: What is the primary function of a Four-Station Length Fixing Machine?
Fixing and positioning the tube length for precise cutting or punching.
Q2: Can the Length Fixing Machine handle different tube materials?
Yes, it can handle steel, aluminum, copper, titanium and other alloys.
Q3: Does Nanjing Bangwin Machine offer customization options?
Yes, custom design according to specific tube diameter, length and function.
Q4: How many operators are required to operate the Four-Station Length Fixing Machine?
Generally one operator, as the machine features full automation.
Q5: Can the Length Fixing Machine be integrated with other machines?
Yes, it can be used as a part of the whole line that includes cutting, forming, bending or welding machines.
