1. Introduction

Tube manufacturing today requires more reliable clamping, precise positioning, and higher welding quality. For this reason, many factories opt for a Tail-Clamping Welding Integrated Machine to increase efficiency and productivity.

Nanjing Bangwin Machine creates cutting-edge welding systems to power metal fabrication, heat exchanger manufacturing, and automotive parts fabrication for companies all over the world.

Tube End Forming Machine

Tail welding machine
Tail welding machine
Tail welding machine

2. What Is a Tail-Clamping Welding Integrated Machine?

The Tail-Clamping Welding Integrated Machine is a system that integrates tube clamping, alignment, positioning, and welding equipment. It clamps the tube tail tightly so the welding torch automatically lines up with the seam. This improves the weld strength and enhances the production speed.

The system also enables high-volume production while ensuring stable quality.

https://www.aws.org/

3. How the Machine Works

The machine’s work-flow is quite simple:

  • Load the tube
  • Put the tube tail in the clamping device
  • Set the welding parameters on the PLC
  • The clamping device tightens to hold the tube tightly
  • The torch moves along the seam
  • The machine finishes welding and opens the tube

Since each process is consistently controlled by the automation system, the welding quality is always precise and stable.

4. Highlights

  1. Rigid Tail-Clamping Mechanism

Heavy-duty tail clamp, can clamp the tube tightly. Ensuring the weld seam is flat and accurate.

  1. Welding Head Unit

The welding head moves flexibly, providing a flat weld seam.

  1. Precise Servo Drive

Servo motion guarantees uniform welding speed and a flat seam.

  1. Compatibility with Multiple Materials

Machine can be used for welding stainless steel, carbon steel, copper, aluminum, and alloy tubes.

  1. User-Friendly Interface

All operations can be controlled through a touch screen interface.

  1. Configurable Fixtures

Nanjing Bangwin Machine can provide custom fixtures for different shapes of tubes.

  1. Support for Different Welding Processes

The system can be equipped with MIG, TIG, Plasma, and Laser welding.

5. Technical Specifications

Item

Specification

Tube Diameter

6–80 mm

Tube Length

100–6000 mm

Welding Type

MIG / TIG / Plasma / Laser

Clamping Force

Adjustable

Control

PLC + Servo

Welding Speed

0.3–1.5 m/min

Accuracy

±0.1–0.3 mm

Power

3–10 kW

6. Features

  • Tube clamping is very strong, providing weld stability
  • The design is integrated, minimizing the number of production steps
  • High-speed output helps increase productivity
  • Servo movement provides more consistent welds
  • Touchscreen control makes operation easier
  • Less welding deformation for better product quality
  • Fixtures are custom for use in different tube industries
  • Suitable for use in high-output mass-production environments
  • Can be used with a fully automated production line
  • Long service life means low maintenance cost

The Tail-Clamping Welding Integrated Machine enhances every step of the tube welding process and helps factories improve their efficiency.

7. Industries Served

This machine can be used in many different applications, including:

  • Refrigeration and HVAC tubes
  • Automotive exhaust and muffler tubes
  • Heat exchanger tubes
  • Stainless steel pipe welding
  • Copper and aluminum tube welding
  • Home appliance frames
  • Industrial pipe fabrication
  • Furniture tube production

Nanjing Bangwin Machine can support each of these industries with our dependable welding machines.

8. Why Choose Nanjing Bangwin Machine

Nanjing Bangwin Machine is a manufacturer of high-performance welding equipment and tube processing equipment. Our welding equipment and tube processing equipment are equipped with modern automation equipment, powerful structural design, and high-speed control system.

Bangwin custom engineering, global service and high-end equipment technology can help more factories to upgrade their production lines.

You can see more solutions at: https://bangwinmachine.com/

9. FAQ

Q1: What is the primary role of a Tail-Clamping Welding Integrated Machine?

A: It fixates the tube tail firmly, and finishes welding in one machine system.

Q2: What welding processes can be supported?

A: It can support MIG, TIG, Plasma, and Laser welding.

Q3: Can this welding machine support curved tubes?

A: It can support straight tubes. Fixtures can be customized to support special shapes.

Q4: Does Nanjing Bangwin Machine provide customization?

A: We can develop customized clamping systems and welding modules.

Q5: Can this welding machine be connected with an automatic feeding system?

A: Yes, it can easily be connected with a tube loader or robotic system.

"Automated vapor chamber production line with laser welding and vacuum filling system">