The header pipe punching machine line consists aluminum pipe holes punching mechanism unit and pipe slotting mechanism unit along with a punch press. The PLC system, servo control and transportation system connect all of them to be a full automated line.
Material for aluminum header pipe
The aluminum pipes are commonly welded clad pipes, most grades like
1000 series: 1050, 1060, 1070, 1100, 1200
2000 series: 2024, 2030,
3000 series: 3003, 3005, 3105
4000 series: 4343
5000 series: 5005, 5052, 5054, 5083, 5086, 5182, 5754
6000 series: 6061, 6063, 6005, 6082
8000 series: 8011, 8006 etc.
Manifold tube holes punching unit
Holes punched to be inlet & outlet of the condenser or evaporator coil.The header pipe punching unit is equipped with multi-axis servo systems, precise rotate and draw the pipe for holes in different locations of the pipe. Also, up to 4 puncher tools mounted for different diameters available in the same pipe while processing in the same cycle. The unit is driven by hydraulic for stable performance and better consistency.
Header pipe forming dies of Punch press
Aluminum manifold pipe dies are customized as customers’ specifications like pipe diameter,pipe wall thickness, pipe length, slotting holes, slotting length, and width etc. Special designed forming die core mandrel shaft makes sure precision slots without ID changing, cracks, chips and burrs.
The header pipe is stamped by a 4-column structured punch press. Header pipes are loaded by a mechanical pusher, and slide away to unload by pneumatic.
A complete slotting cycle involves loads aluminum pipe onto core mandrel,pipe positioning, inserting core axis, clamping, lubrication, punching, shocking, drawing core axis, raise and automatic release finished header pipe to unload at last.
The gantry-type transportation robot moves the pipe between each working stations in full automatic moves,from storing hopper,holes punching unit,pipe slotting unit and unloading at last.
Baffles and welded-on connection blocks assembly machine is available as well.
Product Applications:
- Heat exchanger,radiator, condenser in HVAC,
- Aluminum header pipe for condenser,
- Aluminum Manifold Tube
- Aluminum condenser header pipe,
- Aluminum condenser collector pipe
- Flat oval tubes for radiators and heaters
- Rectangular tubes for charge air coolers
- Thick-walled oil coolers
- Internal enhancements as dimples or turbulators to increase the heat transfer
- Headers/manifolds for mobile A/C condensers
- Headers/manifolds for battery coolers
- Small-diameter tubes for connector lines
- HVAC&R applications
- Headers/manifolds for stationary condensers
- Inner-grooved tubes with high heat transfer performance
- Return bends with clad for mechanically expanded heat exchanger
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