1. What Is a Pole Manufacturing Line?

A pole manufacturing line is made up of machines that can produce steel poles.

There are different machines involved in the process.

Based on what you want to produce a pole manufacturing line can produce.

• Street light poles
• Highway light poles
• Traffic poles
• Solar light poles
• High mast poles
• Camera poles
• Smart light poles
• Industrial poles

Usually a pole manufacturing line will start with a steel plate.

From there you can cut, form, weld, process the pole head, straighten, grind and inspect the pole.

There are many machines that can be used to create a pole manufacturing line.

It all depends on the size of pole you want to produce.

Light Pole Manufacturing Line 

2. How To Manufacture Steel Poles

Steel pole manufacturing line process has many steps.

Steel plate – Cutting – Forming – Welding – Pole Head – Shrinking – Straighten – Grind – Inspection.

Each step plays a role in the quality of your pole.

2.1 Steel Plate

First we need to get a steel plate that is the right size.

Depending on what you want to make your pole size will vary.

2.2 Cut Steel Plate

You will need to cut your steel plate into your desired shape.

Most poles will be tapered so you will need a trapezoid shape.

2.3 Forming

Once you have your blank shaped correctly you need to form it into a pole.

Using a Hydraulic Forming Machine can allow you to apply the right amount of pressure.

2.4 Welding

After you have formed your pole you will need to weld it together.

This will be done by running a weld down the length of the pole.

2.5 Pole Head

Depending on what you want to put on top of your pole you may need to bend or form the top.

2.6 Shrinking

Some poles will need to be shrunk at the top.

Using a Pole Head Shrinking Machine you can shrink the top of your pole to fit what you need.

2.7 Straightening

When you form and weld your pole it can cause some deformation.

A Pole Straightening Machine can be used to correct this.

2.8 Grind

You may need to grind the weld seam and or other areas on your pole.

2.9 Inspect

Make sure to inspect your pole before shipping it out.

3. What Machines Can Be Used For a Pole Manufacturing Line?

Below are some machines that can be used to create a pole manufacturing line.

These are just some of the machines you can use to make a pole manufacturing line.

If you are looking to produce a lower quantity you may want to look into some of our semi automatic machines.

4. Cutting Steel Plates

As stated above cutting is the first step when making steel poles.

You want to cut your steel plate to the size of your pole.

Most poles will be tapered so you will want to cut a trapezoid shape.

You want to make sure your steel plate cutter can give you these qualities.

• Accuracy
• Clean Edges
• Fast
• Easy to Position
• Reduce Material Waste

By using a Steel Plate Trapezoid Shearing Machine you can cut steel plates to be used for your pole.

By having your steel plate cut correctly you can avoid issues when forming your pole.

Plate Trapezoid Shearing Machine

5. Forming Steel Plates

After you have your steel plate cut you need to form it into a pole.

You want to make sure you are applying the correct amount of force when forming your pole.

A Hydraulic Pole Forming Machine can be used to help form your pole.

With the right tooling you can produce many different types of poles.

• Octagon
• Polygons
• Cone
• Tapered
• Many others

Make sure your forming machine is able to apply the right amount of force.

You also want to make sure you have the right tooling for your pole.

6. Welding Your Pole

After your pole is formed you will need to weld it together.

You can use an Automatic Pole Welding Machine to weld your pole together.

You want to make sure you have the right settings on your welding machine.

• Current
• Voltage
• Speed
• Position

Having an automatic welding machine can help with production.

You can weld poles faster and they will all look the same.

Make sure to grind and inspect your weld seam after welding.

Automatic Pole Welding Machine

7. Bending Your Pole Head

Depending on what you want to put on top of your pole you may need to bend it.

Street light poles usually have arms that you can hang your lights on.

Using a Pole Head Bending Machine you can bend your pole head to fit your needs.

You want to make sure you have the right tooling for your pole head.

• Angle
• Curve
• Length

Having different tooling will allow you to make many different types of poles.

8. Shrinking Your Pole

As stated above you may need to shrink your pole.

Using a Pipe Head Shrinking Machine you can shrink the top of your pole.

You can shrink your pole to fit many things.

• Lights
• Tubes
• Fittings
• Decorations
• Many More

Make sure to shrink your pole to the right size.

9. Straightening Your Pole

Your pole may get deformed when you are forming and welding it.

You will want to make sure your pole is straight.

Using a Pole Straightening Machine you can make sure your pole is nice and straight.

This will also help your pole look better.

10. Grinding Your Pole

After you have welded your pole you will want to grind the weld seam.

You can use a Grinder to remove any excess weld.

Here are some things you can do when grinding your pole.

• Grind Weld Seam
• Remove Burrs
• Smooth Edges
• Clean Surface

After you have ground your pole you can apply some type of finish.

Hot Dip Galvanize

Hot dip galvanizing can protect your pole from rust.

Powder Coat

You can powder coat your pole to give it a better finish.

Paint

There are many types of paint that can be used on poles.

Depending on what you need you can choose what type of finish you want.

11. Inspecting Your Pole

You will want to make sure your pole is up to spec.

Measure your pole.

• Length
• Bottom Diameter
• Top Diameter
• Thickness
• Taper
• Pole Head

Make sure your pole is straight.

Inspect your weld for any flaws.

You can also use other methods to inspect your weld.

Make sure your pole has no defects.

• Cracks
• Scratches
• Burrs
• Deformation

Once your pole passes all of these tests it is ready to ship.

12. Automatic Pole Manufacturing Line

As you can see there are many machines that can be used to make a pole manufacturing line.

You can combine all of these machines to make an automatic pole manufacturing line.

Load Plate – Cut – Form – Weld – Pole Head – Shrink – Straighten – Grind – Inspect.

You can use conveyors and other automation to move your pole through each step.

There are many benefits to having an automatic pole manufacturing line.

Produce Faster

You can produce more poles in less time.

Increase Consistency

Your poles will all be produced the same.

Less Material Handling

Your poles will be moved through each process automatically.

Monitor Your Production

You can keep track of your production at any time.

Scale Up Your Production

If you need to produce more poles you can add more equipment.

If you are looking to produce large quantities of poles you may want to look into an automatic pole manufacturing line.

13. Benefits of Having a Pole Manufacturing Line

There are many benefits to having a pole manufacturing line.

All processes are combined into one line.

You can produce your pole faster.

Your poles will be more consistent.

Less material handling.

You can monitor your production.

You can scale up your production.

14. How to Choose Your Pole Manufacturing Equipment

When choosing your pole manufacturing line there are some things you want to keep in mind.

Size of Pole

Make sure your equipment can produce the size pole you want.

• Length
• Diameter
• Thickness
• Taper
• Shape

Quantity of Poles

How many poles do you want to produce per day?

The more poles you want to produce the more automation you may need.

Variety of Poles

If you want to produce many different types of poles you may want to look into more flexible equipment.

Automation

There are many levels of automation you can choose from.

• Manual

• Semi Automatic

• Automatic

Make sure your equipment can work together.

Each machine should be able to feed into the next process.

Support

You want to make sure you have support when installing your line.

Training and after sale support can also be helpful.

15. What Can You Make With Pole Manufacturing Equipment?

There are many things you can make with pole manufacturing equipment.

Street Lights

You can use steel poles to hold street lights.

Highway Lights

You can use larger poles to light up highways.

Traffic Lights

Poles can be used to hold traffic lights and signs.

Solar Street Lights

You can make solar street lights with pole manufacturing equipment.

High Mast Lights

Poles can be used to hold high mast lights.

• Airports

• Harbors

• Stadiums

• Ware Houses

• Parking Lots

Smart Light Poles

Smart light poles are becoming more popular.

They can hold many different devices on them.

• Cameras

• Sensors

• Communications

• Lights

• Screens

Which opens up more uses for steel poles.

16. Why Use Nanjing Bangwin Machine For Your Pole Manufacturing Line?

Nanjing Bangwin Machine can help you build your pole manufacturing line.

We can help you figure out what machines you need to produce your pole.

We can help you with your.

• Steel Plate Cutting
• Forming
• Welding
• Pole Head Bending
• Pipe Head Shrinking
• Straightening
• Grinding

And many more.

We can help you create your pole manufacturing line.

Learn More About Nanjing Bangwin Machine.

Home

17. Frequently Asked Questions

l What is a pole manufacturing line?

A pole manufacturing line is made up of machines that can produce steel poles.

l What type of poles can you make?

You can make many types of poles with a pole manufacturing line.

Street light poles, highway light poles, traffic poles, solar light poles, high mast poles, camera poles and many more.

l What machines do I need to make a pole?

There are many machines you can use to make a pole.

Steel plate shearing machine, plate trapezoid shearing machine, hydraulic forming machine, automatic welding machine, pole head bending machine, pipe head shrinking machine, pole straightening machine and many more.

l How do you make tapered poles?

You can use a steel plate shearing machine to cut your plate into a trapezoid shape.

Then form, weld, straighten and finish your pole.

l Can I make different sizes of poles on one line?

Yes you can make different sizes of poles on one line.

Just make sure you have the right tooling for your pole.

l Why use a hydraulic forming machine?

Hydraulic forming machines can apply the right amount of pressure to form your pole.

l Why use an automatic welding machine?

An automatic welding machine can help you produce your pole faster and more consistently.

l Can I use a pole manufacturing line to apply a finish?

Yes you can include finishing in your pole manufacturing line.

But most people will send their poles to be hot dip galvanized after they are manufactured.

l Can I automate my pole manufacturing line?

Yes you can automate your pole manufacturing line.

Just make sure you have the right equipment to move your pole through each process.

l What should I consider when buying a pole manufacturing line?

You want to make sure your equipment can produce the size pole you want.

You also want to make sure you have the right tooling for your pole.

18. Conclusion

There are many different processes that go into a pole manufacturing line.

First you have steel plate cutting.

Followed by forming, longitudinal weld, heads, shrink, straighten, finish and inspection.

Once you know what products you want to make and what your output is you can start selecting equipment.

Depending on your needs you can automate more or less of your line and produce different types of products.

Having all of these processes combined will allow for better efficiency and output when making poles.

If you are looking for Industrial Machinery Nanjing Bangwin Machine can help.