Energy-Efficient Drives
The drives on all axes are optimized to reduce energy consumption, increase moving speed, improve precision, and ensure higher consistency. The machine also operates at lower noise levels.
User-Friendly Automation
High-level automation and intuitive operation make the machine easy to set up and use. It requires minimal operator skill or experience.
Programmable Tube Bending Control
The all-electric tube bending machine features programmable control to optimize bending operations. The carriage position and rotation can be programmed between bends to achieve the desired 3-D tube shapes.
Industry Applications
The CNC electric hydraulic pipe bending machine is ideal for manufacturers producing:
-
Hydraulic lines
-
Exhaust systems
-
Seat frames
-
Brake and fuel lines
-
Structural components
-
Water lines
-
And more in the automotive industry
Servo-Driven Bending Head
The servo motor directly drives the CNC electric hydraulic bending head, ensuring rigidity and precision. The compact bending head allows complex tube geometries to be produced in a single operation.
Multi-Directional Bending
The machine supports double bending directions and allows jog operation for testing or simulation. This is suitable for individual pieces or small series production.
Advanced Servo System & Axis Control
All models use 9 or more axes driven by absolute servo motors with full electric power. High-precision screw rods, recirculating rollers, and ball guides ensure accurate movements and long service life.
3D CNC Programming Interface
Equipped with 19’’ LCD touch screen (HMI) and 3D CNC software, operators can:
-
Program the machine
-
Simulate and optimize production
-
Monitor bending processes
-
Input 2D/3D files via USB or remote interface
Smart Factory Integration
The machine can connect to Industry 4.0 systems via Modbus, RS-232, RS-485, HART, MPI, or other protocols for smart factory automation.
Mandrel & High Precision Bending
The pipe bending mandrel is servo-driven for precise motion control. The system produces bends with CLR/DIA ratios less than 0.8, including 1xD radius bends and thin-wall tubes. A carriage booster eliminates clamping scars and supports tight bends.
Software & Automation Features
The CNC electric hydraulic pipe bending system includes:
-
Program memory and quick selection
-
3D pipe bending simulation
-
Defect correction
-
Motion monitoring and assisted design
-
Low operator skill requirement
Valuable upgrades options
- lAutomatic copper tube feeding system
The automatic pipe feeder to achieve pipe bending from loading to unloading is fully automated with less human operation.When the pipe length is less than 600mm,a push plate type automatic hopper pipe feeder is suggested which stands in the rear and front of the pipe bending machine.When the tube length is more than 600mm, a gantry type automatic tube feeder is suggested which stands on the pipe bending machine.
- lMulti-radius pipe bends with multi-stack
Up to 5 different variable radii can be bent on the same pipe for great multidimensional bending freedom. Multilevel bending dies are stacked on the same bending shaft while the same pipe share the same clamp die, pressure die, mandrel and wiper die, pipe collet, etc.
- lDouble tube bending directions for complex bends
Left hand and right hand in process tube bending with an up and down exchangeable bending head for great multidimensional bending freedom. It helps tube bending methods be flexible in all directions in the free space. The pipe bending head is driven by a couple of servo motors and linear rods with precision movements. It helps to reduce pipe post bending processes to reduce operator operations.
- Pipebending direction of the bending head
Different with double bending directions are on the same machine,a single left-hand pipe bending or right-hand bending is optional.It’s bend the tube in clockwise pipe bending or counterclockwise tube bending.
评价
目前还没有评价