The drives on all axes are optimized to save energy consumption,increase moving speed, better precision,higher consistency,lower noise lever,more friendly environmental effects etc.High-lever automation,easy operation and setup is user friendly to require less operating skills or experience.
Programmable control help with optimizing tube bending in an all-electric tube bending machine. It also has programmable control over the carriage position (which holds the tube) and carriage rotation, which is applied as necessary between bends to create the desired 3-D shape.
Feature
- lImported CNC control system special for refrigeration and air conditioning pipeline work.
- lMulti-set servo systems ensure high precision feeding, rotating, and bending in process.
- lTouch screen control with easy settings for X, Y , and Z axis positions for each step.
- lAutomatic alarm system for each axis and automatic indication for fault unit.
- lAll pipe bending tools adopt quick changing designs for fast set-up without re-positioning.
- lThe minimum ovality even on small radius-to-diameter ratios achieved by experienced bending tools design, high precision machining manufacture, assembly skills, and advanced program control.
- lAutomatic translation from 3D to YBZ mode.
- lAn integral memory system can save 100 programs, easier operation, and maintenance.
- lRemote control with emergency stop button for convenient and safe operation.
- lOptimum design machine frame with compact structure and friendly appearance.
Servo-Driven Tube Bending Head
The CNC all-electric tube bending head is directly driven by a servo motor for rigidity and precision. Its compact design allows complex tube geometries to be formed in a single operation.
Multi-Directional & Jog Operation
The machine supports double bending directions and allows manual jog operation for testing or simulation. Individual pieces or small series can be produced efficiently.
Advanced Servo System & Axes Control
All models use 9 or more axes, controlled by absolute servo motors with full electric power. Virtually every axis can be precisely positioned using servo-driven motion, while high-precision screw rods, recirculating rollers, and ball guides ensure long service life and accurate movement.
3D CNC Programming Interface
Equipped with 19’’ LCD touch screen (HMI) and 3D CNC software, operators can:
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Program and simulate tube bending
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Optimize production sequences
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Monitor bending processes
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Import 2D/3D files via USB or remote interface
Smart Factory Integration
The machine can connect to Industry 4.0 systems via Modbus, RS-232, RS-485, HART, MPI, or other protocols, enabling full integration into smart manufacturing environments.
Precision Mandrel & High-Speed Bending
The pipe bending mandrel is servo-controlled for precise motion. The system achieves bends with CLR/DIA ratios below 0.8. A carriage booster allows bends as tight as 1xD and prevents clamping scars. Thin-wall tube bending can also be customized.
Software & Automation Features
The CNC all-electric tube bending system includes:
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Program memory and quick selection
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3D pipe bending simulation
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Defect correction and assisted design
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Motion process monitoring
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Minimal operator skill required
Valuable upgrades options
- lAutomatic copper tube feeding system
The automatic pipe feeder to achieve pipe bending from loading to unloading is fully automated with less human operation.When the pipe length is less than 600mm,a push plate type automatic hopper pipe feeder is suggested which stands in the rear and front of the pipe bending machine.When the tube length is more than 600mm, a gantry type automatic tube feeder is suggested which stands on the pipe bending machine.
- lMulti-radius pipe bends with multi-stack
Up to 5 different variable radii can be bent on the same pipe for great multidimensional bending freedom. Multilevel bending dies are stacked on the same bending shaft while the same pipe share the same clamp die, pressure die, mandrel and wiper die, pipe collet, etc.
- lDouble tube bending directions for complex bends
Left hand and right hand in process tube bending with an up and down exchangeable bending head for great multidimensional bending freedom. It helps tube bending methods be flexible in all directions in the free space. The pipe bending head is driven by a couple of servo motors and linear rods with precision movements. It helps to reduce pipe post bending processes to reduce operator operations.
- Pipebending direction of the bending head
Different with double bending directions are on the same machine,a single left-hand pipe bending or right-hand bending is optional.It’s bend the tube in clockwise pipe bending or counterclockwise tube bending.
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